à 9
km de Sarlat - D47 SAINTE-NATHALÈNE
24200 SARLAT
Tél. 05 53 59 22 08
Fax 05 53 31 08 33 contact@moulindelatour.com
On
arrival, you will discover the courtyard of the Tower Mill. A water
supply from the Enea River kept behind the Mill
is used to operate all the Mill’s
machines, all over 150 years old.
This
channel wheel, made from oak, represents
the core of the Mill. Driven by a water
fall, it is used to activate the mechanism.
The wheel runs on a large amount of
hydraulic energy acquired by the weight
of the oak, ever so effective in bringing
about the operation of all the machines. During
production, the water flow
is controlled using a crank
that hangs on the wall. The
channel wheel turns a metal
axis, which goes under the
grinding stone, driving the
gear located above the grinding
stone, which in turn drives
the other metal shaft situated
above the grinding stone.
The second metal shaft is
the one to drive the entire
system. The
gear found above the grinding
stone is made from hard wood,
rowan-tree, which is used
in order to prevent any noise.
To
make a quantity of pressed oil, 30kg of fruit is needed.
Walnuts, hazelnuts or almonds are crushed under the grinding
stone for 45 minutes. This mill, made in granite, weighs
500kg. After 45 minutes
of crushing, we add one litre of water to eliminate the walnut grains
in order to obtain a walnut paste that is collected and poured into
the caldron. It is then mixed
and heated by a wood fire, as in the olden days, at a moderate
temperature (50°C maximum) in a cast iron caldron for
45 minutes. As there is no thermostat, this is the boss’ job!
He monitors the flame. Much experience is required in order
to control this “heating system” effectively. This stage is both the most important and most delicate operation
in oil production, as the more the oil is heated, the better
the yield in the press, the stronger the taste and the darker
the colour. This heating operation is indeed essential for
bringing out the fruit flavour. When we provide a service to customers who bring their walnuts
and leave with their oil for a fee, the customer can then
specify whether he would like the oil to be strong or not.
For sale in our shop or to sellers, we heat it at an average
temperature to obtain an average yield, for a moderate colour
and taste, therefore not too strong and not too light. Heat
is needed to evaporate the
water poured at the end of
the crushing operation and
to accentuate the oil’s
colour and flavour. The
paste thus heated at the
desired temperature is carried
by a wood shovel to the press. In
the past, we covered the
mould with two crossed polyester
ultra heavy canvasses once
used as a filter to let the
oil through and hold the
paste. Then, we used the
canvasses with two large
pieces of wood, a metal plate,
with a screw coming down
very gently to produce 20
tonnes of pressure as a result
of the mill’s force. After a period of
15 minutes, with 30kg of walnut kernels under the grinding
stone, we obtain 15 litres of virgin walnut oil in the press.
With hazelnuts and almonds, the yield is only 10 litres of
virgin oil 30kg of fruit. Once pressed, the oil obtained
is cloudy. It is then decanted for two weeks in a drum so
that the sediments fall to the bottom. The result is a natural
virgin oil without any chemical or preservative. After the
oil runs, we obtain a residue or ‘’tourteau’’ (meal)
in the shape of the press that is highly compact.
When transformed into flour, it is used as animal
feed or as superb bait for fishing.